Ceramic Fiber Special-shape Products

Ceramic Fiber Special-shaped Products are customized ceramic fiber insulation components manufactured from high-quality ceramic fiber bulk through vacuum forming technology.

Classification temperature ( °C): 1000, 1260, 1400, 1600

Density(Kg/m3): 250-400, 400-550

   PRODUCT DESCRIPTION

Introduction

Ceramic Fiber Special-shaped Products are customized ceramic fiber insulation components manufactured from high-quality ceramic fiber bulk through vacuum forming technology. According to different application requirements, the products can be produced into various shapes and dimensions using specially designed molds to meet specific insulation requirements.


Ceramic Fiber Special-shaped Products feature low density, low thermal conductivity, low linear shrinkage, lightweight design, and excellent insulation performance. The products maintain stable performance within their applicable temperature range and are suitable for applications requiring customized shapes, precise dimensions, and reliable thermal insulation.


With low density, low thermal conductivity, low linear shrinkage, excellent high-temperature stability, good thermal shock resistance, and reliable mechanical strength, Ceramic Fiber Special-shaped Products provide effective insulation and protection solutions for various high-temperature industrial applications.


Sunrise provides customized Ceramic Fiber Special-shaped Products with different dimensions, structures, and processing options according to customer drawings, samples, and application requirements.


Features

Low density, low thermal conductivity, and low linear shrinkage.

Excellent high-temperature stability and thermal shock resistance.

Good mechanical strength and resistance to airflow erosion.

Suitable for high-temperature environments with reliable insulation performance.

Can be manufactured into various complex shapes with high dimensional accuracy.

Customized designs available according to drawings and samples.


Applications

Industrial Furnace:
Furnace observation ports, furnace burners, furnace doors, and other customized insulation components.


Aluminum and Non-ferrous Metal Industry:

Aluminum industry plugs and launders, non-ferrous metal melting furnace insulation components, and casting riser insulation.


High Temperature Equipment:
High-temperature laboratory furnace linings, thermal insulation components for industrial heating equipment, and roller furnace insulation components.

   TECHNIQUE DATA


Item1000 Shape1260 Shape1400 Shape1600 Shape
Classification temperature ( °C)1000126014001600
Density(Kg/m3)250-400250-400250-400400-550
Linear shrinkage(%)(900℃ x 24hrs)≦ 1.2(1000℃ x 24 hrs) ≦ 3(1300℃ x 24 hrs) ≦ 3(1450 x 24 hrs)≦2
Modulus of rupture(Mpa)≧0.6≧0.6≧0.6≧0.2
Thermal conductivity Kcal/mh °C (W/mK) ,ASTM C201
Density 300kg/m3 
 400°C0.080.1--
 600 °C0.120.120.12-
 800°C0.160.160.160.20
Chemical composition (%) 
Al2O3≧40≧42≧36≧70
Al2O3+SiO2≧96≧98≧84≧99
ZrO2--≧12-
Other≦2≦2≦2≦1
SpecificationsNon-standardized products,supporting the processing of drawings and samples
PackageCarton or Wooden


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