Ceramic fiber Vacuum Formed Shapes

Ceramic fiber vacuum formed shapes are specially designed ceramic fiber insulation products manufactured from high-quality ceramic fiber bulk through vacuum forming technology.

Classification temperature ( °C): 1000, 1260, 1400, 1600

Density(Kg/m3): 250-400, 400-550

   PRODUCT DESCRIPTION

Introduction

Ceramic fiber vacuum formed shapes are specially designed ceramic fiber insulation products manufactured from high-quality ceramic fiber bulk through vacuum forming technology. According to different application requirements, the products can be formed into various shapes and dimensions using customized molds to meet specific insulation requirements.


Ceramic fiber vacuum formed shapes feature low density, low thermal conductivity, low shrinkage, lightweight design, and excellent insulation performance. The products maintain stable performance within their applicable temperature range and provide good resistance to thermal shock and certain molten metal environments.


With low density, low thermal conductivity, low shrinkage, excellent high-temperature stability, good thermal stability, and reliable structural integrity, ceramic fiber vacuum formed shapes provide effective insulation and protection for various high-temperature industrial applications.


Sunrise provides customized ceramic fiber vacuum formed shapes with different dimensions and structures according to customer drawings, samples, and specific application requirements.


Features

Low density, low thermal conductivity, and low shrinkage.

Excellent high-temperature stability and thermal performance.

Good mechanical strength and resistance to air flow erosion.

Suitable for direct exposure to high-temperature environments with no added organic binders or odor emissions during normal operation.

Available in various complex shapes with high dimensional accuracy.


Applications

Industrial Furnace:

Furnace observation ports, furnace burners, furnace doors.


Aluminum and Non-ferrous Metal Industry:
Aluminum industry plugs and launders, non-ferrous metal melting furnace padding, casting risers.


High Temperature Equipment:
High-temperature laboratory furnace linings, thermal insulation for domestic and industrial heating equipment, roller furnace insulation components.

   TECHNIQUE DATA


Item

1000 Shape

1260 Shape

1400 Shape

1600 Shape

Classification temperature ( °C)

1000

1260

1400

1600

Density(Kg/m3)

250-400

250-400

250-400

400-550

Linear shrinkage(%)

900℃ x 24hrs 1.2

(1000℃ x 24 hrs) ≦ 3

1300℃ x 24 hrs) ≦ 3

1450 x 24 hrs2

Modulus of rupture(Mpa)

≧0.6

≧0.6

≧0.6

0.2

Thermal conductivity Kcal/mh °C (W/mK) ,ASTM C201

Density 300kg/m3


 400°C

0.08

0.1

-

-

 600 °C

0.12

0.12

0.12

-

 800°C

0.16

0.16

0.16

0.20

Chemical composition (%)


Al2O3

≧40

≧42

≧36

≧70

Al2O3+SiO2

96

98

84

99

ZrO2

-

-

≧12

-

Other

≦2

≦2

≦2

≦1

Specifications

Non-standardized products,supporting the processing of drawings and samples

Package

Carton or Wooden


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