Fused Magnesia Brick
MgO: 95-97.5%
Bulk Density:2.95-3.05g/cm3
Cold Crushing Strength: 55-60MPa
0.2MPa Refractoriness Under Load T0.6: 1650-1700℃
PRODUCT DESCRIPTION
Fused Magnesia Brick
Fused magnesia bricks are high-end basic refractory materials produced using premium-grade fused magnesia as the primary raw material. Formed under ultra-high pressure and fired at extreme temperatures, their microstructure features large, well-developed periclase (MgO) crystals that are directly bonded together. They typically boast an ultra-high MgO content of over 97% to 98%, with minimal impurity phases at the grain boundaries, making them exceptionally stable in the most punishing thermal environments.
Advantages
Superior Basic Slag Resistance: Large periclase crystal size and minimal impurity phases drastically slow down the penetration and chemical erosion of aggressive basic slags and iron oxides.
Ultra-High Refractoriness Under Load: The strong direct-bonding network allows the bricks to maintain excellent load-bearing capacity and structural integrity at temperatures well exceeding 1700°C.
Enhanced Thermal Shock Resistance: Compared to ordinary sintered magnesia bricks, the fused crystal structure provides better resistance to thermal cycling and minimizes cracking or spalling.
Excellent High-Temperature Volume Stability: Displays near-zero residual shrinkage or expansion during extended high-temperature operations, preventing structural shifting.
High Density and Low Porosity: Features an ultra-dense matrix that physically blocks the infiltration of molten metals, vapors, and gases.
Applications
1. Iron and Steel Industry
· EAF & Converter Linings: Used in the most critical, high-wear zones of Electric Arc Furnaces and oxygen converters, such as the slag line and taphole blocks.
· Secondary Refining Vods/Ladles: Lining material for VOD (Vacuum Oxygen Decarburization) and LF (Ladle Furnace) vessels that process high-purity steel under aggressive slag conditions.
2. Non-Ferrous Metallurgy
· High-Load Converters: Used in the tuyere zones, slag lines, and high-temperature chambers of copper, nickel, and lead smelting furnaces where ordinary refractories fail prematurely.
3. Glass Furnace
· Glass Furnace Regenerators: Ideal for the top checker-work layers and target walls of high-pulverized, heavily loaded glass furnace regenerators that face extreme alkali vapor attacks.
Detailed Storage Guidelines
1. Storage Location
· Dry & Ventilated Indoor Storage: The bricks must be stored in a dry, well-ventilated warehouse.
· Climate Control: Maintain a stable temperature and low humidity in the warehouse to prevent condensation caused by temperature drops.
2. Moisture Protection
· Elevated Storage: Keep the brick pallets on racks or raised platforms. Ensure they are at least 15-20 cm off the ground and 50cm off the wall to avoid rising dampness or flooring moisture.
· Ventilation and Moisture Dissipation: After removing the magnesia bricks from the container, place them in a well-ventilated area for a few days to dissipate any residual moisture absorbed during maritime transit
· Original Packaging Sealed: Keep the original seaworthy packaging (plastic shrink wrap and strapping) intact until the moment of installation. Do not open the wrap early.
3. Handling & Stacking
· First-In, First-Out (FIFO): Implement a FIFO inventory system to minimize the total storage time of the bricks.
TECHNIQUE DATA
| Item | Behaviors | ||||
| Fused Magnesia Brick | |||||
| DMZ-95 | DMZ-96 | DMZ-97 | DMZ-98 | ||
| ChemicalComposition | MgO % | ≥95 | ≥96 | ≥97 | ≥97.5 |
| SiO2 % | ≤1.5 | ≤1.2 | ≤1.0 | ≤0.5 | |
| CaO % | ≤1.5 | ≤1.2 | ≤1.2 | ≤0.6 | |
| Apparent Porosity % | ≤18 | ≤18 | ≤17 | ≤15 | |
| Cold Crushing Strength Mpa | ≥55 | ≥60 | ≥60 | ≥60 | |
| 0.2Mpa Refractoriness Under Load T0.6 | ≥1650 | ≥1680 | ≥1700 | ≥1700 | |
| Bulk Density g/cm3 | ≥2.95 | ≥3.0 | ≥3.05 | ≥3.05 | |
| Thermal Stability 950℃ Wind cycles | ≥15 | ≥20 | ≥20 | ≥20 | |
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